PVD Arc Ion Vacuum Coating Machine for stainless steel, glass

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$40,000.00 - $500,000.00 / Sets | 1 Set/Sets (Min. Order)
Model Number:
DN series
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Overview
Quick Details
Applicable Industries:
Hotels, Building Material Shops, Manufacturing Plant, Restaurant
Condition:
New
Type:
Coating Production Line
Substrate:
Titanium, chrome, aluminum, copper, TiAl,etc
Coating:
Vacuum Coating
Place of Origin:
Jiangsu, China
Brand Name:
PYVAC
Voltage:
Customers Local Voltage
Power(W):
40KW,50KW,60KW, etc
Dimension(L*W*H):
Customized Size
Weight:
4 TONS
Certification:
CE ISO9001
Warranty:
1 Year
After-sales Service Provided:
Online support, Engineers available to service machinery overseas
Chamber material:
High quality 304 Stainless steel
Chamber type:
Vertical/Horizontal/Batch/In-line
Vacuum system:
High vacuum diffusion pump/Molecular pump/Roots pump/Rotary vane pump
PLC:
SIMMENS/MITSUBISHI
Control mode:
Manual,semi-automatic,full-automatic
Application:
Watch&Clock,bathroom accessory,tool,glass,ceramic,plastic product
Coating color:
Gold, Rose gold, silver, black, blue, coffee, rainbow, purple,etc
Deposition material:
Titanium/Aluminum/Chrome/Copper/TiAl/SS,etc
Film function:
Decorative,wear-resistant,anti-corrosion,conduction,non-conducting
Supply Ability
Supply Ability:
10 Set/Sets per Month pvd coating machine
Packaging & Delivery
Packaging Details
Wooden cases in container for pvd coating machine
Port
Shanghai
Video Description
Product Description

PVD Arc Ion Vacuum Coating Machine for metal, ceramic, glass

 

Specifications

PYPVD/HL series Multi-arc Ion Vacuum Coating Machin equipped with multi-arc ion coating technology, it can be appllied to coating a variety of metal films, multilayer film, alloy film, etc, such as coating the super-hard wear-resistant film, anti-corrosion film and decorative film.

The PVD vacuum coating machine consist of vacuum chamber, rotating rack, pumping system, arc ion coating system, bias voltage, ion source/plasma, air compressor, heating system, cooling system, electronic control system, vacuum measurement, valve system and so on. It comes with all facilities, control systems and auxiliary appliances for the deposition of many metals on many substrates, such as metals, galss, ceramic, etc, to get harder and more corrosion resistant film. 

It’s equipped with the newest Ion Bombardment (plasma) option for preparation and pre-treatment of the part to be metalized: through the Ion Bombardment application it is possible to increase the adhesion onto the substrate of the metal deposited. Ion Bombardment process is applied directly in the same cycle of metalizing, before the metal deposition phase. The automation software and the systems guarantee maximum uniformity and quick operation.

 

The PVD vacuum coating machine can do decorative coating colors, such as gold, silver, brown, gray, black, rose gold, coffee, rainbow and blue, yogon ect. 

 

Common industrial coatings applied by PVD are pure metal films like Cu, Al, Cr, Au, Ni, and compound films like TiN, TiC, TiCN, TiAlN, ZrN, CrN, CrSiN, ZrTiCN, TiAlCN, ZrC, TiALN, DLC, etc.

 

Technical configuration

  • 1 (one) vacuum chamber (double shell, the middle layer for water-cooling) made by stainless steel, size can be custom-made
  • 1 (one) spy porthole to check deposition
  • 2 (two) removable stainless steel shield inside chamber
  • 1 (one) electronic throttle valve in the pumping hole of chamber
  • 1 (one) rigid base frame for the chamber
  • 1 (one) multi-spindle satellite workpiece rotating system, which can be moved out of chamber integrally,  stepless speed regulation, positive and negative rotating
  • 1 (one) trolley for moving the workpiece rotating rack
  • Mutli-electric arc targets (A100) and electric arc power
  • 1 (one) Bias power
  • 1 (one) Ion source as coating auxiliary device, 1 (one) set DC power (5000V/10KVA)
  • 1 (one) Digital display compound vacuum gauge
  • 1 (one) vacuum pump system including diffusion pump/molecular pump, roots pump, rotary vane pump, vacuum pipelines and valves, which can be automatic vacuum pumping.
  • Mass flow controllers for Ar, 02, N2,C2H2
  • 1 (one) heating system with U shape heating tubes, thermocouple, temperature controller, PID control
  • Water separators for cooling
  • 1 (one) Electronic control system including PLC control, color touch screen, alarm and protection system, control cabinets….make the automatic working cycle

Application

Application:

  • Watch & Clock industry (strap, case, dial, etc.)
  • Hardware industry (sanitary ware, door handles, handles, locks, etc.)
  • Construction industry (stainless steel plates, stair railing, columns, etc.)
  • Precision industry (punch standard mould, forming mould, etc.)
  • Tool industry (drill bits, hard alloy, milling cutters, broaches, tool bits)
  • Automobile industry (pistons, piston rings, alloy wheels, etc.) as well as pens, glasses, etc., so that the surface is obtained with both beautiful and functional wear resistant layer. Main coated film layer are: gold ions, silver ions, titanium nitride film, titanium carbide film, a zirconium nitride film, a titanium aluminum alloy film, chromium nitride film, RP coated film and other super-hard functional metal film. The ion coated work piece after processing can improve the roles of hardness, wear resistance, corrosion resistance, and beautification.

Coating samples pictures

 

 

Our company

 

Our Services

 

Before sales:
  1. Our engineers are ready to provide custom made design and recommendation for each customer's case.
  2. We provide professional consulting service for PVD coaters and lines.
  3. We also have set up good relations with the suppliers of relative consumables and parts for your needs.
After-sales
  1. We will send the engineers to your place for installation, fine tune and for operation training.
  2. We will provide troubleshooting service all lifetime.
  3. The warranty period of the machine is 1 year.
  4. We will contact you to ask for about the conditions of the machine in periodically.
  5. We also provide the service for further extension on your existing machine.
FAQ

1. What is PVD coating?

Physical Vapor Deposition or PVD, is a term used to describe a family of coating processes. The most common of these PVD coating processes are evaporation (typically using cathodic arc or electron beam sources), and sputtering (using magnetic enhanced sources or “magnetrons”, cylindrical or hollow cathode sources).  All of these processes occur in vacuum at working pressure (typically 10-2 to 10-4 mbar) and generally involve bombardment of the substrate to be coated with energetic positively charged ions during the coating process to promote high density. Additionally, reactive gases such as nitrogen, acetylene or oxygen may be introduced into the vacuum chamber during metal deposition to create various compound coating compositions.  The result is a very strong bond between the coating and the tooling substrate and tailored physical, structural and tribological properties of the film.
We are constantly working on improvements to PVD processes and coatings.  We have developed new coating compositions, expanded our family of carbon coating processes (DLC). We are devoted towards maintaining our position as a leader in PVD coating technology.

 

2. Are you a trading company or factory?

We are factory occupying more than 30,000 m2, with excellent and professional technical team, 10 R&D personnel, professional after-sales team, and around 50 workers producing more than 50 sets machines each year.

 

3. Does your company supply and build the machines to suit customer's needs and specifications? 

Yes, we can custom-made the machine according to your requirements.

 

4. What is your advantage over your competitors' machine?

 Our machines are equipped with high configuration, and main components are from famous brands of Mitsubishi, Schneider, Delixi, etx, so the overall performance is much better. 

We have our own CNC machining center, which most of companies not have, so the vacuum chamber quality is guaranteed.

 

5. Does the machine come with a guarantee? 

We offer one year of warranty, during this time the technical guidance and accessories are provided for free.

 

6. Can I go to visit your factory?

Welcome to visit our factory with samples, we can coat samples for your for free.

 

7. How to get quicker quotation?

When you send us inquiry, please offer below information at the same time:

  • What is the substrate and application?
  • What is maximum and minimum size of your product?
  • What is the coating productivity?
  • It is better if you can also send product picture

This information is helpful for us to check suitable equipment solution and quotation quickly.

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